Products such as these are developed according to customers´ requirements manufactured by injection moulding technology for plastics

We can carry out injection moulding on an injection mould supplied to us, or our team is able to preparate an injection mould according to technical documentation.
Our assortment of injection-moulded products includes boxes, lids, tiles, protective plastic caps and plastic containers.

Find out more at: www.fatra-vstrikovani.cz/en.

Product advantages

  • High quality finish to all products.
  • Favourable price due to efficient production.
  • Flexible production and logistics.
  • Experience in automated mass production of large series runs.
  • Graphic design of products.
  • Option to produce moulds according to customers´ requirements, including product development.
    Option for injection moulding using moulds supplied by the customer.

Processed materials

PPLDPEHDPEother

AREAS OF USE

Examples of such products made at Fatra:

  • Multi-purpose plastic floor tiles TERRASOL – for exterior and interior use (terraces, patios, balconies, pools, bathrooms).
  • Plastic caps for rolls.

 

  • Crates for baked goods and fruits.
  • Boxes + lids, baskets.
  • Other consumer and technical plastics.

 


Usage instructions

Here is a visualization of the individual stages involved in producing injection moulded products – from design through to preparing the mould, manufacturing the product, and on up to shipment.


Specifications

Machinery facility

  • 22 injection moulding machines of types – DEMAG, ARBURG, BATTENFELD, NEGRI BOSSI.
  • Locking force from 420 t to 1100 t.
  • Weight of moulds: 80 g – 3000 g.
  • Extra equipment – robots and manipulators for automation.
  • Moulds – producing based on moulds supplied by the customer.
  • Option for completion of assembly , automated serial mass-production.
    With a mould supplied to us, we are able to produce any injection moulded product to the stated parameters.


Specifications

Processed material:
  • We primarily process PP, LDPE, HDPE, POM and other materials requested by the customer.
  • We also process regranulate from PP, PE, PE/PP (through recycling internal / external production waste).
  • We are also able to process other materials suitable for injection moulding (PE, PS, ABS, POM, etc.) upon request by customers.

Dimensions

Quality control

  • The high quality of our products and services is ensured through established quality and environmental management systems compliant with EN ISO 9001 and EN ISO 14001.
  • Continuous technical control of inputs and products.
  • Fatra, a.s. works with various laboratories that cooperate with each other.
  • We carry out other tests and verifications following customers’ requirements in accredited/certified test facilities and laboratories.
Raw Materials Products
  • Uniform quality of inputs – granulates, regranulates, reground materials, coloured master batches, foils.
  • Humidity, volatile substances, melt flow index, XRF analysis, ash content with the option of filler identification through FTIR analysis, polymer identification by DSC analysis, density, powder density, surface mass
  • Test piece injection moulding with subsequent testing, Charpy notched impact strength, tensile tests, shore hardness, CIELab colour tone, UV resistance
  • Visual characteristics and weight control
  • Inspection of semi-finished products upon completion
  • Tensile tests, weld strength
  • Laboratory preparation of injected test pieces to required recipes and subsequent characterisation
  • UV resistance, dimensional stability, durability, tensile tests, weld strength and other tests as requested by the customer
  • Custom development to actual requirements

Metrology

  • We work to the established Metrology regulations and all measuring devices used are inspected and calibrated regularly.
  • Besides standard measuring devices, we also utilize 2D and 3D measuring devices.
Metrological devices
The new segment laboratory comprises Other laboratories offer
  • An injection moulding machine (test pieces for FMV)
  • A ripper
  • A notching device and impact hammer for determining durability
  • Scales for determining humidity and density
  • Muffle furnaces and laboratory desiccating cabinets
  • An extrusion plastometer
  • A spectrophotometer
  • Differential scanning calorimetry DSC
  • Fourier-transform infrared spectroscopy (FTIR)
  • Thermogravimetric analysis (TGA)
  • X-ray fluorescence spectrometry (XRF)
  • Thermal stability tests (Vicat, HDT B)
  • Shore durometer tests
  • UV testers for accelerated ageing
  • Freezing box and other devices

Photogallery


Photogallery


CONTACT

If you are interested in the product mentioned,
you may contact directly
the sales department of Fatra

Ing. Ivo Sedláček
Tel.: +420 577 503 447
Mobil: +420 724 405 738
E-mail: ivo.sedlacek@fatra.cz


Enquiry

By sending this form you agree that your personal data will be collected and processed by Fatra, a.s. company for the period of two years or until your cancellation. Your data may be used for fulfilling your request and marketing purposes. More information